Custom Battery Packs

Custom Battery Packs

Send us your requirements — we design the cell layout, BMS, enclosure and connector to match your product exactly.

OEM / ODM Process
1

Send us voltage, capacity, dimensions, application and target market.

2

Our engineers draft the pack layout, BMS spec and enclosure within 5 working days.

3

Sample built and tested in 3-4 weeks; you receive test report and physical sample.

4

Approved prototype goes into production; typical lead time 3-4 weeks per batch.

Applications

From drones and robots to power tools and low-speed vehicles — customised by voltage, capacity, dimensions, IP rating and communication protocol.

Industrial Drones
Agricultural Drones
Foldable Drones
Service Robots
Robotic Arms
Inspection Robots
Sightseeing / Golf Carts
More custom directions
AMR & AGV Medical carts / intra-hospital transport Marine & RV auxiliary power Telecom base-station backup Portable & emergency power Power tools / toys Solar street lights & off-grid PV
Case Study 1

Commercial and domestic scrubbers, sweeping robots and combination machines — compact, light, long-running packs that tolerate frequent cycling and damp environments.

Cleaning robots
Walk-behind scrubbers
Commercial cleaning
  • Long Runtime

    High-energy-density cells deliver 60–120 minutes of continuous cleaning per charge, cutting mid-shift recharges.

  • Smart BMS Protection

    Over-charge, over-discharge, over-current, short-circuit and temperature protection for safe operation in damp environments.

  • Water & Damp Resistant

    Optional IPX7 sealed enclosure for scrubbers working through standing water.

  • Fast Charging

    2C fast charge support to raise equipment turnaround.

  • 1:1 Dimensional Fit

    Pack built to the exact internal space of your machine — a drop-in replacement with no tooling changes.

Customer Outcome

A cleaning-equipment brand came to us with an OEM battery lasting under 30 minutes. Our custom pack raised runtime to 90 minutes and cycle life by 40% — over 500 units delivered to date.

Case Study 2

Electric two- and three-wheelers, scooters and golf carts — high-rate discharge, long cycle life, dependable safety and fast-charge support.

Delivery e-motorcycles
Cargo e-tricycles
Cold-chain logistics EV
Patrol vehicles
Sightseeing vehicles
  • High-Rate Discharge

    5C–10C peak discharge for strong take-off and hill climbing on demanding routes.

  • Extended Cycle Life

    LFP builds deliver ≥1500 cycles — 3–5 years of stable daily service.

  • Layered Safety

    BMS + fuse + temperature sensor triple protection against over-charge and overheating.

  • Swap-Station Ready

    Dimensions and communication protocol customisable to battery-swap cabinet standards.

View the 64V / 76.8V model spec table
Customer Outcome

For a Southeast Asian EV brand we replaced lead-acid with custom LFP packs: 60% lighter, range up to 80 km, cycle life from 300 to 1500 — 200 units exported to date.

64 / 76.8V

Voltage platforms

1.9 – 10.6 kWh

Energy range

IP67

Ingress rating

Pack Build

Enclosure, cable exit, nameplate, harness and internal layout are all customisable. The cutaway views show cell arrangement, busbars and BMS placement.

Standard black enclosure
Anderson connector harness
Nameplate version
Custom harness
Internal cutaway A
Internal cutaway B

Have a Unique Battery Requirement?

Send your specs today — a design engineer will respond within 24 hours.